PFM SCREEN Filter Belts Specialize in Paper Machine Clothing, Polyester Mesh Conveyor Belts, Filter Belts
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Forming Fabrics

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Forming Fabrics

PAPER MACHINE CLOTHING · FORMING SECTION

Polyester Forming Fabrics for
Every Paper Grade and Machine Speed

From 4-shed single layer for kraft paper to triple-layer for high-speed fine paper machines — PFM SCREEN manufactures forming fabrics on European weaving equipment (widths up to 16 m), with Austrian WIS automatic seaming, serving paper mills in 50+ countries for over 30 years.

5

Forming Fabric Types

16 m

Max Weaving Width

30+

Years Manufacturing

50+

Countries Served

PFM SCREEN Forming Fabrics — European Equipment, Reliable Performance

Woven on TEXO (Sweden) and Jurgens (Germany) machines, seamed on WIS (Austria) automatic equipment — same grade of machinery as leading forming fabric brands

In the forming section of the paper machine, the forming fabric serves simultaneously as a conveyor belt and dewatering filter — draining over 96% of the water from the pulp furnish while retaining fibers and fillers to form the paper sheet. The selection of the correct fabric type, weave structure, and fiber support index (FSI) directly determines paper quality, drainage speed, and fabric running life.

PFM SCREEN manufactures all five categories of polyester forming fabric — from simple single-layer fabrics for kraft and tissue production, through 1.5-layer, double-layer, and 2.5-layer fabrics for fine paper and board grades, up to triple-layer fabrics for high-speed machines requiring maximum fiber support and retention.

All fabrics are woven from high-tenacity polyester monofilament (0.1–0.5 mm diameter), heat-set for dimensional stability, and seamed using Austria WIS automatic seaming equipment — the same technology used in premium European forming fabric production.

Key Specifications

Max Weaving Width            Up to 16 m

Yarn Material            Polyester · Nylon (PA)

Monofilament Dia.            0.1–0.5 mm

Working Temp.            Up to 140°C (PET)

Running Elongation            0.3%–1.3%

Seaming            Austrian WIS Auto Seaming

Five Forming Fabric Structures — From Simple to High-Performance

Each structure offers a different balance of drainage capacity, fiber support index (FSI), abrasion resistance, and fabric life — match your paper grade and machine speed to the right type below

Single layer forming fabric polyester paper machine

Single Layer Forming Fabric

4-shed · 5-shed · 8-shed

Best for: Kraft, Tissue, Packaging · Speed: 100–600 m/min

Single Layer Forming Fabric (4-shed / 5-shed / 8-shed)

The most economical forming fabric, available in 4-shed (best drainage, ideal for cultural and tissue paper), 5-shed (improved retention, primarily used on tissue machines), and 8-shed (highest wear resistance, suited for kraft bags, corrugated, and cardboard). Good drainage performance, simple construction, and lower cost make single-layer fabrics the standard choice for kraft and packaging machines.

Weave sheds: 4-shed / 5-shed / 8-shed · Applications: newsprint, tissue, kraft, corrugated, packaging paper

1.5 layer forming fabric paper making board liner

1.5 Layer Forming Fabric

5-shed with Extra Yarns

Best for: Board · Liner · Corrugated · Speed: 50–400 m/min

1.5 Layer Forming Fabric

A modified 5-shed single-layer fabric with extra yarns added on the sheet side — delivering better fiber support and retention than a standard single layer, while maintaining high air permeability and easy cleaning characteristics. Longer service life than single layer. The preferred choice for board and liner paper machines running at low to medium speeds, offering the drainage of a single layer with improved sheet properties approaching double-layer performance.

Applications: board paper · liner paper · corrugated paper · brown grades · speed 50–400 m/min

Double layer forming fabric printing paper newsprint

Double Layer Forming Fabric

7-shed · 8-shed

Best for: Fine Paper · Newsprint · Printing · Speed: 300–1000 m/min

Double Layer Forming Fabric (7-shed / 8-shed)

Double-layer fabric with independent sheet-side and machine-side weft yarns allows independent optimization of surface smoothness, wire mark resistance, and fabric durability. The 3D structure provides excellent drainage without direct impact on the paper layer, improving retention and reducing lint. Available in 7-shed (better sheet smoothness, good for surface-critical grades) and 8-shed (superior drainage and abrasion resistance) configurations. Suitable for medium and high-speed machines.

Applications: printing paper · wrapping paper · board · newsprint · onion-skin · speed 300–1000 m/min

2.5 layer forming fabric fine paper high speed

2.5 Layer Forming Fabric

Support-Shute Double Layer · Best-Selling

Best for: Fine Paper · Printing · Newsprint · Speed: 200–500 m/min

2.5 Layer Forming Fabric (Support-Shute Double Layer)

PFM SCREEN's best-selling fabric type. Built on the double-layer structure with an additional weft yarn inserted on the sheet side between regular cross-direction yarns, delivering significantly improved fiber support index (FSI), better retention, reduced wire marks, and smoother paper surface compared to standard double-layer. The machine-side reduction in weft count increases 3D drainage space for enhanced dewatering. Double MD yarn lock on the machine side resists CD ridging and extends fabric life.

Applications: fine paper · printing paper · newsprint · wrapping · board · speed 200–500 m/min

Triple layer forming fabric high speed tissue fine paper cigarette

Triple Layer Forming Fabric

Multi-layer · High FSI · High Speed

Best for: Tissue · Cigarette · Premium Printing · Speed: 600–1800+ m/min

Triple Layer Forming Fabric

Two independent single-layer fabrics bound together by tie yarns — fine-diameter yarns on the forming side for maximum fiber support (highest FSI), coarse-diameter yarns on the machine side for superior abrasion resistance and long fabric life. The three-ply weft structure delivers enhanced CD stability and excellent drainage capacity. Optimal for high-speed machines where maximum fiber retention, formation quality, and fabric durability are simultaneously required.

Applications: tissue paper · cigarette paper · premium printing paper · speed 600–1800+ m/min

Not sure which forming fabric suits your machine and paper grade? Send us your machine specs and pulp furnish — our engineers will recommend the optimal fabric within 24 hours.

Which Forming Fabric for Your Paper Grade?

Use this quick-reference guide to identify the correct PFM SCREEN forming fabric for your paper machine and grade

Paper GradeRecommended FabricTypical SpeedKey Requirement
NewsprintSingle Layer (4-shed) · Double Layer300–800 m/minBalanced drainage and fiber retention
Tissue PaperSingle Layer (5-shed) · Double Layer200–1,200 m/minFast drainage + good sheet release + softness
Kraft / Corrugated / BagSingle Layer (8-shed) · 1.5 Layer100–400 m/minHigh wear resistance + fast drainage
Fine Paper / PrintingDouble Layer · 2.5 Layer400–1,000 m/minHigh FSI + low wire mark + smooth surface
Board / Packaging1.5 Layer · Double Layer · 2.5 Layer200–600 m/minStrong sheet support + good drainage + long life
Cigarette / Onion-skinTriple Layer600–1,800+ m/minMaximum FSI + ultra-fine surface + high speed stability
DNT / Specialty WasherSingle Layer (specific shed)Per machine specSpecial application, consult PFM SCREEN engineers

Selection also depends on pulp furnish composition, filler content, drainage demands, and paper machine configuration. Contact us with your specifications for a tailored recommendation.

Paper Grades & Application Areas

Newsprint      Tissue Paper      Toilet Paper      Fine Writing & Printing Paper      Kraft Paper      Board & Liner      Corrugated Medium      Wrapping Paper      Cigarette Paper      Onion-skin Paper      Filter Paper      Wallpaper Base      Fourdrinier Machines      Gap Former · Twin Wire

Why Source Forming Fabrics from PFM SCREEN?

European production equipment, 30+ years of paper machine clothing expertise, and a global supply record

European Weaving Equipment

TEXO 13.5 m weaving machines (Sweden), Jurgens 16 m weaving machines (Germany), and WIS automatic seaming (Austria) — same equipment as major European forming fabric producers.

Optimized FSI & DI Performance

Each fabric is engineered to achieve the target Fiber Support Index (FSI) and Drainage Index (DI) for your paper grade — balancing fiber retention against drainage speed for optimal sheet formation.

Austrian WIS Auto Seaming

Flat, strong, invisible seams produced on the same Austrian WIS automatic seaming equipment used in premium-grade forming fabric manufacturing — critical for paper quality and fabric durability at high machine speeds.


Custom Width & Grade Selection

Each forming fabric is manufactured to your exact paper machine width, perimeter length, and warp/weft specifications — including edge resin treatment, elongation matching, and dimensional tolerances per your machine type.

GET STARTED TODAY

Ready to Order Your Forming Fabric?

Share your paper machine type, paper grade, machine width and perimeter, speed, and current forming fabric model number (if available) — our engineers will recommend the optimal fabric structure and provide a competitive quotation within 24 hours.

Tel: +86 316 218 8808 · WhatsApp: +86 153 6967 9157 · polyestermesh@pfmscreen.com

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